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CVC Technologies, Inc. USA. Leading pharma packaging.

Cotton Inserter

CVC 1118

The CVC 1118 Cotton Inserter equips with a set of guillotine style knife assembly with hardened stainless steel blades to cut and insert a pre-set length of cotton into bottles at speeds up to 120 bottles per minute. Accurate cut cotton length set from the HMI. The CVC 1118 are Siemens PLC controlled and servo motor driven.
The cotton piece length can be set from 80mm to 150mm (3 1/8” to 5 7/8”). It can place from 1-10 inserts per bottles.
The CVC 1118 Series can be easily fitted over existing conveyor. Dual head setup for higher speeds available.

STANDARD FEATURES

  • Guillotine style knife assembly
  • Product Sensor
  • Tube Sensor, the feed sensor monitors presence of cotton piece in the filling tube.
  • Inspection and removal of bottles with protruding cotton (option)
  • Interlocked safety guarding.
  • Capability of recipe storage.
  • Storage and printing of Production Report and Alarm Report.
  • Motorized adjustments for bottle height and diameter.
  • Bottle backlog sensor.
  • Type 304 stainless steel frame, enclosure panels.
  • Type 316L stainless steel and FDA approved cotton contact parts.
  • ISO 9001:2015 certified.
  • CE or UL/CSA standard PC safety guard.
  • Built to cGMP standards.
CVC 1118
CVC 1118
Cotton pre-feed device features smooth and nonstop cotton feeding.
Cotton pre-feed device features smooth and nonstop cotton feeding.
The re-tamping design simplifies and integrates into the machine.
The re-tamping design simplifies and integrates into the machine.
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TECHNICAL SPECIFICATIONS

AVAILABLE OPTIONS:

  • Conveyor
  • Infeed / outfeed conveyor extensions
  • Infeed rotary table
  • Rotary accumulation table
  • Cotton holding container
  • Cotton pre-feed device
  • Bottle reject system
  • Reject verification
  • Insertion failure detection sensor
  • Bottle format changeover parts
  • Tower lamp
  • 21 CFR Part 11 License
  • OPC UA for data collection

 

MACHINE LAYOUTS:


The dimensions shown are for standard machine. The conveyor can be extended: the length may vary based on selected options. This machine can run independently or be integrated into an automated packaging line. All CVC equipment is covered by a one-year par ts warranty. Full Warranty details are included in our equipment proposals or can be found on our website.


Technical Specifications CVC 1118 Technical Specifications
Productivity Up to 120 BPM with single insertion per head
Applicable Bottle Shape:Round, rectangle, oval and square bottles
Applicable Product Cotton Type: Natural
Weight: 7 to 16g / measure
Cotton Length: 3 ⅛" to 5 ⅞" (80mm - 150mm)
Power source 220 V, 50/60 Hz, 1 Phase
Power Consumption 900 VA (4 Amp)
Air Pressure Minimum 87 psi (6 bar) (ISO 8573-1)
Air Consumption 12.3 CFM (350 NL/min.)
Consumption Machine Dimensions 2'-11" x 3'-3" x 7'-4" (885 x 990 x 2240 mm)
Bottle Height Height: 2" to 7 ⅞" (50mm to 200mm)
Bottle Diameter Diameter: 1¼" to 4¼" (30mm - 110mm)
Neck Opening Neck Opening: 1" to 2" (25mm - 50mm)
Machine Weight 679 lbs (308 kg)
Noise Level ≤ 80 dB

CATALOG DOWNLOAD

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